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WE OFFER A WIDE RANGE OF MANUFACTURING CAPABILITIES OF CEMENTED CARBIDE TOOLS.

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PCD End Mill

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Product Details

Product Description:

1. Imported diamond: diamond grinding and forming, sharp cutting edge, high hardness, super wear resistance, high gloss effect on the surface

2. Tungsten steel blade: advanced grinding technology surface frosting, higher precision and more temperature resistance

3. Smooth cutting: the unique design of the fine grinding of the cutting edge makes the chip removal smoother and the tool life is longer

 

Application fields:

Watch industry: watch faces, case frames, letter pins

Aluminum products industry: aluminum, aluminum alloy

Mobile phone digital industry: mobile phone metal buttons, mobile phone casings, notebook computers, digital camera casings and lens covers, audio, DVD/VCD casings and other panel highlight chamfering

Automotive industry: engine, transmission system, braking system, brake disc

Aerospace, woodworking, etc.

 

Advantage:

After the parts are processed, the dimensions are stable and the surface gloss is high. Due to the wear resistance of the PCD material, the tool size remains unchanged during the processing of the parts, and the size and shape tolerance of the workpieces you process are guaranteed to remain unchanged in batches.

It can process high-hardness and difficult-to-machine workpieces, such as processing composite difficult-to-machine materials such as cemented carbide and sintered alloys

The service life of the tool is long, 20-100 times that of ordinary carbide tools, which saves the time spent on frequent tool changes and tool setting

 

Size:

Radius

cutting length

shank dia

total length

flute

R1

6

4

50

1

R1.5

6

4

50

1

R2

6

6

60

1

R2

6

6

60

2

R3

6

6

60

1

R3

6

6

60

2

R4

6

8

75

1

R4

6

8

75

2

R5

8

10

75

1

R5

8

10

75

2

R6

10

12

75

1

R4

10

10

100

1

R5

10

10

100

1

R5

12

12

100

1

NON STANDARD SIZE CAN BE CUSTOMIZED

 

PCD milling cutter parameter table

Workpieces material

Cutting parameters

cutting speed

Feed rate

depth of cut

Vc(m/min)

Fr(mm/r)

ap(mm)

Aluminum alloy

4-8%Si

100-5000

0.03-0.5

0.1-3.0

9-13%Si

100-3000

0.03-0.5

0.1-3.0

>13%Si

100-2500

0.03-0.4

0.1-2.5

Copper alloy

copper, zinc, brass

100-1000

0.03-0.3

0.1-3.0

Titanium alloy

100-200

0.05-0.2

0.1-2.0

Tungsten carbide alloy

Co < 16%

15-40

0.1-0.25

0.1-1.0

Co > 16%

10-30

0.03-0.1

0.05-0.3

Reinforced plastic

100-1000

0.05-0.3

0.1-2.0

Wood

100-4000

0.1-0.4

0.1-3.0

Graphite

100-600

0.1-0.5

0.05-2.0

Metal matrix composites

A1/10-20%Si

300-600

0.1-0.4

0.2-1.5

Composite material

Carbon fiber

200-2000

0.05-0.3

0.1-3.0

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