



PCD End Mill
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Product Details
Product Description:
1. Imported diamond: diamond grinding and forming, sharp cutting edge, high hardness, super wear resistance, high gloss effect on the surface
2. Tungsten steel blade: advanced grinding technology surface frosting, higher precision and more temperature resistance
3. Smooth cutting: the unique design of the fine grinding of the cutting edge makes the chip removal smoother and the tool life is longer
Application fields:
Watch industry: watch faces, case frames, letter pins
Aluminum products industry: aluminum, aluminum alloy
Mobile phone digital industry: mobile phone metal buttons, mobile phone casings, notebook computers, digital camera casings and lens covers, audio, DVD/VCD casings and other panel highlight chamfering
Automotive industry: engine, transmission system, braking system, brake disc
Aerospace, woodworking, etc.
Advantage:
After the parts are processed, the dimensions are stable and the surface gloss is high. Due to the wear resistance of the PCD material, the tool size remains unchanged during the processing of the parts, and the size and shape tolerance of the workpieces you process are guaranteed to remain unchanged in batches.
It can process high-hardness and difficult-to-machine workpieces, such as processing composite difficult-to-machine materials such as cemented carbide and sintered alloys
The service life of the tool is long, 20-100 times that of ordinary carbide tools, which saves the time spent on frequent tool changes and tool setting
Size:
Radius |
cutting length |
shank dia |
total length |
flute |
R1 |
6 |
4 |
50 |
1 |
R1.5 |
6 |
4 |
50 |
1 |
R2 |
6 |
6 |
60 |
1 |
R2 |
6 |
6 |
60 |
2 |
R3 |
6 |
6 |
60 |
1 |
R3 |
6 |
6 |
60 |
2 |
R4 |
6 |
8 |
75 |
1 |
R4 |
6 |
8 |
75 |
2 |
R5 |
8 |
10 |
75 |
1 |
R5 |
8 |
10 |
75 |
2 |
R6 |
10 |
12 |
75 |
1 |
R4 |
10 |
10 |
100 |
1 |
R5 |
10 |
10 |
100 |
1 |
R5 |
12 |
12 |
100 |
1 |
NON STANDARD SIZE CAN BE CUSTOMIZED |
PCD milling cutter parameter table |
||||
Workpieces material |
Cutting parameters |
|||
cutting speed |
Feed rate |
depth of cut |
||
Vc(m/min) |
Fr(mm/r) |
ap(mm) |
||
Aluminum alloy |
4-8%Si |
100-5000 |
0.03-0.5 |
0.1-3.0 |
9-13%Si |
100-3000 |
0.03-0.5 |
0.1-3.0 |
|
>13%Si |
100-2500 |
0.03-0.4 |
0.1-2.5 |
|
Copper alloy |
copper, zinc, brass |
100-1000 |
0.03-0.3 |
0.1-3.0 |
Titanium alloy |
100-200 |
0.05-0.2 |
0.1-2.0 |
|
Tungsten carbide alloy |
Co < 16% |
15-40 |
0.1-0.25 |
0.1-1.0 |
Co > 16% |
10-30 |
0.03-0.1 |
0.05-0.3 |
|
Reinforced plastic |
100-1000 |
0.05-0.3 |
0.1-2.0 |
|
Wood |
100-4000 |
0.1-0.4 |
0.1-3.0 |
|
Graphite |
100-600 |
0.1-0.5 |
0.05-2.0 |
|
Metal matrix composites |
A1/10-20%Si |
300-600 |
0.1-0.4 |
0.2-1.5 |
Composite material |
Carbon fiber |
200-2000 |
0.05-0.3 |
0.1-3.0 |
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